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1<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.01//EN"
2 "http://www.w3c.org/TR/html4/strict.dtd">
3<html>
4<head>
5 <title>Rolling wire-strip calculator</title>
6 <script type="text/javascript" src="dep.js"></script>
7 <script type="text/javascript" src="dep-ui.js"></script>
9c4e8d7f 8 <meta name=viewport content="width=device-width initial-scale=1.0">
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9 <link rel=stylesheet type="text/css" href="dep-ui.css">
10 <link rel=stylesheet type="text/css" href="rolling.css">
11<head>
12<body>
13
14<h1>Rolling wire-strip calculator</h1>
15
c6150f2f 16<div id=trace style="white-space: pre"></div>
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17<script type="text/javascript"><!--
18--></script>
19
20<table class=widgets>
21 <tr><td colspan=2><h3>Required size</h3>
22 <tr>
23 <td class=label><label for=width>Width: </label>
24 <td><input id=width>
25 <script type="text/javascript"><!--
26 var width = new DEP.Dep();
27 DEP_UI.input_field('width', width, DEP_UI.convert_to_numeric);
28 --></script>
29 <tr>
30 <td class=label><label for=thick>Thickness: </label>
31 <td><input id=thick>
32 <script type="text/javascript"><!--
33 var thick = new DEP.Dep();
34 DEP_UI.input_field('thick', thick, DEP_UI.convert_to_numeric);
35 --></script>
36 <tr>
37 <td class=label><label for=length>Length: </label>
38 <td><input id=length>
39 <script type="text/javascript"><!--
40 var length = new DEP.Dep();
41 DEP_UI.input_field('length', length, DEP_UI.convert_to_numeric);
42 --></script>
43
44 <tr><td colspan=2><h3>You should start with</h3>
45 <tr>
46 <td class=label><label for=sq-size>Square side: </label>
47 <td><input id=sq-size readonly>
48 <script type="text/javascript"><!--
49 var sq_size = new DEP.Dep(function () {
50 return Math.pow(Math.pow(width.value(), 2) * thick.value(), 1/3);
51 });
52 DEP_UI.output_field('sq-size', sq_size, DEP_UI.convert_from_numeric);
53 --></script>
54 <tr>
55 <td class=label><label for=rnd-diam>Round diameter: </label>
56 <td><input id=rnd-diam readonly>
57 <script type="text/javascript"><!--
58 var rnd_diam = new DEP.Dep(function () {
59 return 2*sq_size.value()/Math.sqrt(Math.PI);
60 });
61 DEP_UI.output_field('rnd-diam', rnd_diam,
62 DEP_UI.convert_from_numeric);
63 --></script>
64 <tr>
65 <td class=label><label for=start-length>Length: </label>
66 <td><input id=start-length readonly>
67 <script type="text/javascript"><!--
68 var volume = new DEP.Dep(function () {
69 return width.value() * thick.value() * length.value();
70 });
71 volume.name = 'volume';
72 var start_length = new DEP.Dep(function () {
73 return volume.value()/(Math.pow(sq_size.value(), 2));
74 });
75 DEP_UI.output_field('start-length', start_length,
76 DEP_UI.convert_from_numeric);
77 --></script>
78
79 <tr><td colspan=2><h3>Initial stock</h3>
80 <tr><td colspan=2>
81 <input type=radio name=stock-type value=round id=stock-round checked>
82 <label for=stock-round>Round section</label>
83 <script type="text/javascript"><!--
84 var stock_type = new DEP.Dep();
85 DEP_UI.input_radio('stock-round', stock_type);
86 --></script>
87 <tr><td colspan=2>
88 <input type=radio name=stock-type value=square id=stock-square>
89 <label for=stock-square>Square section</label>
90 <script type="text/javascript"><!--
91 DEP_UI.input_radio('stock-square', stock_type);
92 --></script>
93 <tr>
94 <td class=label><label for=stock-size>Stock size: </label>
95 <td><input id=stock-size>
96 <script type="text/javascript"><!--
97 var stock_size = new DEP.Dep();
98 DEP_UI.input_field('stock-size', stock_size,
99 DEP_UI.convert_to_numeric);
100 --></script>
101 <tr>
102 <td class=label><label for=stock-length>Stock length: </label>
103 <td><input id=stock-length readonly>
104 <script type="text/javascript"><!--
105 var stock_length = new DEP.Dep(function () {
106 var cross;
107 switch (stock_type.value()) {
108 case 'round':
109 cross = 1/4 * Math.PI * Math.pow(stock_size.value(), 2);
110 break;
111 case 'square':
112 cross = Math.pow(stock_size.value(), 2);
113 break;
114 default:
115 dep_bad();
116 }
117 return volume.value()/cross;
118 });
119 DEP_UI.output_field('stock-length', stock_length,
120 DEP_UI.convert_from_numeric);
121 --></script>
122</table>
123
124<script type="text/javascript"><!--
125 function toggle_help() {
126 var e = DEP_UI.elt('help');
127 var b = DEP_UI.elt('toggle-help');
128 if (e.className.match(/\bconceal\b/)) {
129 b.textContent = 'Hide help';
130 DEP_UI.rm_elt_class(e, 'conceal');
131 } else {
132 b.textContent = 'Show help';
133 DEP_UI.add_elt_class(e, 'conceal');
134 }
135 }
136 document.write(
137 '<button id=toggle-help onclick="toggle_help()">' +
138 'Show help</button>');
139--></script>
140<div id=help>
141<script type="text/javascript"><!--
142 DEP_UI.add_elt_class(DEP_UI.elt('help'), 'conceal');
143--></script>
144<h2>What this program does</h2>
145
146<div id=js-note>
147<script type="text/javascript"><!--
148 DEP_UI.add_elt_class(DEP_UI.elt('js-note'), 'conceal');
149--></script>
150<p>This page is only really interesting because it contains a Javascript
151program. You seem to have Javascript turned off, so it won't work very
152well.
153</div>
154
155<h3>Background</h3>
156
157<p>When you pass round or square wire through flat rolls it gets flatter
158and longer, but it also gets wider. You can exploit this to make thin
159wire strip of almost any dimensions, but it&rsquo;s rather difficult to
160predict the result. That&rsquo;s what this calculator does.
161
162<p>You specify the width and thickness of the strip you want, and the
163program calculates what size round or square wire you should start with.
164Additionally, if you specify the length of strip you need, it will
165calculate the length of the input wire.
166
167<p>The chances are that you don&rsquo;t actually have the required
168thickness of round or square wire to start with, but you do have some
169that&rsquo;s thicker. Just enter the size of the round or square
170initial stock that you do have and the program will calculate how much
171of it you need to create the required starting size that you can then
172roll down to the required thickness of strip.
173
174<p>For best results, roll the strip in as few passes as you can handle.
175
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176<p>You can see the <a href="rolling-eqn.html">detailed equations</a>
177used for this calculation if you're interested.
178
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179<h3>Use</h3>
180
181<p>Boxes with light red or white backgrounds are entry boxes for you to
182type in your requirements; boxes with dark red or grey backgrounds are
183where the calculator puts its answers. White and grey mean that the box
184is showing useful information: an input box contains a valid number, for
185example, and an output box has calculated a correct answer. Red, on the
186other hand, means that there&rsquo;s something wrong: either the
187calculator can&rsquo;t understand what you&rsquo;ve typed in an input
188box, or it&rsquo;s hit trouble &ndash; usually this means that some
189necessary input is missing.
190
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191<p>You specify the width and thickness of the strip you want, and the
192program calculates what size round or square wire you should start with.
193Additionally, if you specify the length of strip you need, it will
194calculate the length of the input wire.
195
196<p>You can use whatever units you like, as long as they are consistent,
197but you cannot use wire gauges. If you use millimetres, the results
198will be in millimetres; if you use inches, the results will be in
199inches. Whatever you use, the results are displayed to only 3 decimal
200places.
201
57cb467b 202<h3>Code and credits</h3>
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203
204<p>The code which makes this page work
8a0fc4a2 205is <a href="https://www.gnu.org/philosophy/free-sw.html">free
45051e06 206software</a>. You
8a0fc4a2 207can <a href="https://git.distorted.org.uk/~mdw/dep-ui/">browse or download
45051e06 208it</a>, modify it, and/or redistribute it under the terms of the
8a0fc4a2 209<a href="https://www.gnu.org/licenses/old-licenses/gpl-2.0.html">GNU
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210General Public License, version 2</a> or, at your option, any later
211version.
212
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213<p>If you make interesting changes, I&rsquo;d be very grateful to know
214about them. Please <a href="mailto:mdw@distorted.org.uk">mail me
215patches</a>.
45051e06 216
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217<p>The JavaScript machinery on this page was written by Mark Wooding;
218the text was written by Mark Wooding and Gary Wooding. The data used
219to derive the computation was provided by Gary Wooding.
220
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221</div>
222</body>
223</html>